Keeping equipment in good condition is crucial to improving overall productivity. A good way to do this is by implementing a preventative maintenance system.
You also want to ensure you use quality parts, which will help reduce downtime and increase productivity. This means finding pieces that are an exact fit, have a fast delivery time and come with warranties.
Reduced Maintenance Costs
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Maintenance costs are a significant portion of any organization’s budget. They are often the first department to be cut when budgets get tight.
By using quality parts such as Intella Parts, equipment maintenance can be reduced, and downtime can be minimized. In addition, training employees to recognize problems early can make troubleshooting and identifying necessary repairs much easier.
Another way to reduce maintenance costs is by tracking recurring maintenance costs using a computerized maintenance management system (CMMS). This software makes it easy for technicians to log time spent and parts used. This information is invaluable when analyzing data and reducing maintenance expenses. For example, if a division seems to be going through spare parts faster than others, this can signal that something is wrong and should be addressed.
Improved Fuel Efficiency
Purchasing quality parts can save you money in many ways. In addition to improving fuel efficiency, these parts also enhance the machine’s performance and can reduce product spillage and noise levels.
A key factor in achieving these gains is reducing wasted time on equipment maintenance. To do this, it’s important to implement proper procedures and standards in the factory. This includes documenting and auditing quality procedures and ensuring that all operators and line quality staff have access to these documents. A well-documented process helps to eliminate variation in operating procedures among employees and between shifts. This can also ensure that work orders are accurate and the cycle times for part ordering and approval are low.
Increased Resale Value
Using OEM parts will help you avoid the costs of downtime. Faulty equipment results in lost time and the need to reprocess materials, which can cost your plant money. Parts that don’t fit properly can also compromise safety and product quality, as fragments from the faulty equipment may end up in your products.
Investing in high-quality equipment from the start can also increase its resale value. It will have better and sturdier components, meaning it will last longer.
Using OEM parts is another way to improve your machinery’s resale value. The manufacturer has tested these parts to ensure they are compatible with their selling equipment and work well. This is important because it will give you peace of mind that your investment is safe and will deliver on its promises to your customers.
Safety and Reliability
A key part of reliability engineering is ensuring that the pieces you buy and use are reliable. Purchasing quality parts ensures your equipment works properly and lasts longer than cheaper alternatives.
The right spare parts and lubricants are also important for safety and reliability. Poor maintenance practices can damage equipment and lead to expensive repairs.
An expert supplier of heavy equipment parts and components will offer various options. Their knowledgeable staff can help you select the best details for your needs. They will also provide fast shipping, which reduces downtime and ensures that you get the parts you need quickly. This enables you to minimize lost production time and improve efficiency and profitability. The result is world-class results that maximize operational availability for the least amount of money.
Easy to Install
Keeping quality spare parts on hand is crucial to efficient equipment maintenance. This helps to prevent slowdowns or downtime that can impact production timelines and affect OEE (Overall Equipment Effectiveness).
When choosing change parts, look for those designed to reduce operator variation and sustain repeatable set-up time to improve uptime performance and SKU productivity. Features that use high-quality materials install faster and last longer than traditional options, reducing product spillage and machine damage.
Suppose low-quality spare parts are causing maintenance issues; ensure your purchasing processes are accurate. In that case, cycle counts are monitored, and the threshold for purchase approvals is sufficiently low to ensure inventory replenishes promptly. Additionally, consider creating parts kits for frequently used items to streamline maintenance and improve overall efficiency.